Pietenpol-List: pilot seat and other ramblings...
Posted: Wed Jun 04, 2003 6:36 pm
Original Posted By: "D. Engelkenjohn"
Wondering if anyone has ever had the experience of their pilot seat frame memberscracking. I'm not THAT fat (200 lbs)... I just installed the pilot seat lastweek and I was sitting in it trying to get a feel for how the front seatbackwould be layed out. Each time I sat, I heard a small creak. I thought maybeit was the workbench but I figured I'd look around. Found out it was one ofthe inner structural members of the seat. Didn't crack at the glue line (proofthat the glue is stronger than the wood) it split about 1/8" from the glueline, right down the grain. What I think may be the cause is that there is solittle support for the wood at that point, other than the glue on the ply andend grain. So, If I remove the member, what's a good way to do it without ruining the seat.I thought I might just pry the split section appart, apply some epoxy in thecrack and clamp together. Then add a plywood gusset beneath the back framemember and the 4 other members, tying them all together. Any opions here?Also, wondering if others are using T88 as filler on occassion where small gapsin joints appear or where plywood gussets are held down. I've come accross afew situations where the plywood, although I staple it down, leaves a small gap(1/16" or so). Wondering if filling this void is acceptable.And lastly, any people here fly around the West Virginia mountainous areas? I'mplanning a trip later in the summer and could use some feedback on my plans.If so, contact me directly at tmbrant(at)usfamily.netThanks!Tom BrantBrooklyn Park, MN________________________________________________________________________________Date: Wed, 04 Jun 2003 19:45:02 -0500
Wondering if anyone has ever had the experience of their pilot seat frame memberscracking. I'm not THAT fat (200 lbs)... I just installed the pilot seat lastweek and I was sitting in it trying to get a feel for how the front seatbackwould be layed out. Each time I sat, I heard a small creak. I thought maybeit was the workbench but I figured I'd look around. Found out it was one ofthe inner structural members of the seat. Didn't crack at the glue line (proofthat the glue is stronger than the wood) it split about 1/8" from the glueline, right down the grain. What I think may be the cause is that there is solittle support for the wood at that point, other than the glue on the ply andend grain. So, If I remove the member, what's a good way to do it without ruining the seat.I thought I might just pry the split section appart, apply some epoxy in thecrack and clamp together. Then add a plywood gusset beneath the back framemember and the 4 other members, tying them all together. Any opions here?Also, wondering if others are using T88 as filler on occassion where small gapsin joints appear or where plywood gussets are held down. I've come accross afew situations where the plywood, although I staple it down, leaves a small gap(1/16" or so). Wondering if filling this void is acceptable.And lastly, any people here fly around the West Virginia mountainous areas? I'mplanning a trip later in the summer and could use some feedback on my plans.If so, contact me directly at tmbrant(at)usfamily.netThanks!Tom BrantBrooklyn Park, MN________________________________________________________________________________Date: Wed, 04 Jun 2003 19:45:02 -0500