Pietenpol-List: Finished wieghts of Spruce Piets vs. Douglas Fir Piets
Posted: Mon Mar 03, 2008 12:06 pm
Original Posted By: "montanacos"
Douwe,I remember a discussion about this from about a year ago, so I looked up aposting I made back then. Here it is:The most likely reason for choosing aluminum over stainless steel isweight. On a volumetric basis, stainless steel weighs almost 3 times asmuch as aluminum. The typical aluminum tank seems to be made from .040"thick aluminum. This thickness can be TIG welded successfully (by askilled welder) to produce a leak-proof tank. The thinnest stainlesssteel that can practically be welded (again, by a skilled TIG welder) isprobably 22ga (.031" thick) or 20ga (.037").Without doing any accurate calculations, it looks like the typical nosetank (like Mike Cuy's sketch) might have about 20 square feet ofsurface. Aluminum weighs .563 pounds per square foot for .040"thickness, and T304 stainless steel weighs 1.27 pounds per sq.ft. for.031" thickness. The aluminum tank would weigh about 11 pounds, whereasthe stainless tank would weigh about 25 1/2 pounds. That's a 14+ poundpenalty. (If you choose 20ga st.st. add an additional 5 pounds.)So, to answer your question directly, the thinnest gauge that is weldable bythe average skilled welder of stainless steel is probably 20ga. That willprobably be the limiting factor.Whether you want an extra 20 pounds in your plane is another question.Bill________________________________________________________________________________Subject: Pietenpol-List: Finished wieghts of Spruce Piets vs. Douglas Fir Piets
Douwe,I remember a discussion about this from about a year ago, so I looked up aposting I made back then. Here it is:The most likely reason for choosing aluminum over stainless steel isweight. On a volumetric basis, stainless steel weighs almost 3 times asmuch as aluminum. The typical aluminum tank seems to be made from .040"thick aluminum. This thickness can be TIG welded successfully (by askilled welder) to produce a leak-proof tank. The thinnest stainlesssteel that can practically be welded (again, by a skilled TIG welder) isprobably 22ga (.031" thick) or 20ga (.037").Without doing any accurate calculations, it looks like the typical nosetank (like Mike Cuy's sketch) might have about 20 square feet ofsurface. Aluminum weighs .563 pounds per square foot for .040"thickness, and T304 stainless steel weighs 1.27 pounds per sq.ft. for.031" thickness. The aluminum tank would weigh about 11 pounds, whereasthe stainless tank would weigh about 25 1/2 pounds. That's a 14+ poundpenalty. (If you choose 20ga st.st. add an additional 5 pounds.)So, to answer your question directly, the thinnest gauge that is weldable bythe average skilled welder of stainless steel is probably 20ga. That willprobably be the limiting factor.Whether you want an extra 20 pounds in your plane is another question.Bill________________________________________________________________________________Subject: Pietenpol-List: Finished wieghts of Spruce Piets vs. Douglas Fir Piets