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Pietenpol-List: Prop Carving Report
Posted: Sun Oct 12, 2008 5:42 pm
by matronics
Original Posted By: helspersew(at)aol.com
Re: Pietenpol-List: Prop Carving Report
Posted: Sun Oct 12, 2008 9:33 pm
by matronics
Original Posted By: "Steve Ruse"
Subject: Re: Pietenpol-List: Prop Carving ReportDanThat's great, really a piece of art. I too am impressedJohnIn a message dated 10/12/2008 6:45:55 P.M. Eastern Daylight Time, helspersew(at)aol.com writes:Hello Good People!I finished carving my prop last week. I made it from five boards of 3/4" ash. This has been without a doubt the most rewarding part of the whole project,because it is a work of art that I thought I was not really capable of doing. I used the "Jerry Thornhill" method of prop carving. Last year at OSH Iwatched him carve the prop for the EAA Bleriot replica. All power tools. The first step is to figure out what pitch you want. Then after some simple calculations, lines can be drawn along the leading and trailing edge for guidance.First you use an electric chain saw to horse most of the material off. Then comes the 7" diameter angle grinder with the rubber backing pad with 60 grit paper, Then last comes the 5" diameter DeWalt vibrating/rotating sander with 150grit paper. The only hand tool I used was a metal file to take off the high spots, because there is such a difference in hardness between the spring and summer wood of the ash tree that it leaves "waves" depending on the grain direction. To get both blades identical I used a 12" long profile gauge (plastic) so I could compare one blade with the other. I did not use any templates.I just "eyeballed" it as far as the blade airfoil goes. After I was done carving I tried balancing and it was so close to perfect I just left it. Attachedare some photos.Dan HelsperPoplar Grove, IL ____________________________________ McCain or Obama? Stay updated on coverage of the Presidential race while you browse - _Download Now_ (
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Re: Pietenpol-List: Prop Carving Report
Posted: Sun Oct 12, 2008 10:14 pm
by matronics
Original Posted By: helspersew(at)aol.com
Wow, that really, really looks great.So, how do you like the performance? What kind of RPM do you get compared to a "typical" prop on a Model A? Are there any advantages or disadvantages to the scimitar shape?Any estimate on the number of hours it took?Steve RuseNorman, OK ----- Original Message -----
Re: Pietenpol-List: Prop Carving Report - Excellant Work
Posted: Mon Oct 13, 2008 8:52 pm
by matronics
Original Posted By: amsafetyc(at)aol.com
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Posted: Mon Oct 13, 2008 8:58 pm
by matronics
Original Posted By: Oscar Zuniga
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________________________________________________________________________________